Plastic Injection Molding

Description

Suntikan molding is a pembuatanproses untuk menghasilkan bahagian dengan menyuntikkan bahan lebur ke dalam a mold. Plastic Suntikan Molding is one of the most frequently used pembuatan processes for creating plastic parts. Thanks to its high-precision, repeatability, and cost efficiency at scale, plastic injection molding is used for a variety of products and parts from the smallest insert up to large automotive & aerospace parts.

Proses pengacuan suntikan plastik memerlukan mesin cetak suntikan, bahan plastik mentah, dan acuan mesin. Bahan plastik mentah mula-mula dicairkan di unit suntikan dan kemudian disuntik ke dalam acuan, di mana ia menyejuk dan padat ke bahagian plastik akhir.

The key steps in the injection molding process include:

-Mengapit

Kedua-dua sisi acuan ditutup dan ditutup rapat.

-Suntikan

The material is fed into the machine and pushed towards the mold. While this is happening, the material is melted by heat and pressure. The plastic is then injected into the mold, this process is called “Shot”.

-Cooling

The plastic in the mold cools and solidifies into the shape of the part.

-Pelepasan

Selepas partcools, ia dikeluarkan dari acuan.

Auwell menawarkan 2 model perniagaan untuk memenuhi keperluan projek cetakan suntikan forplastik klien. Yaitu membekalkan alat perkakas hanya model atau, model produk akhir.

-Model Hanya Perkakas

For this business model, Auwell offers the tooling design based on the product design and machine data for client confirmation, the details include tooling structure, lifetime, tooling material, hardness, etc. Clients may provide completed tooling designs for production. For this tooling only option, for standard parts, we will use the most common with globally recognized one for easy maintenance. In general, this option is preferred for large size and high-volume products, Plastic Suntikan Tooling Automotive is a typical catalogue for this business model.

-Model Produk Akhir

Untuk model perniagaan ini, Auwell bertanggungjawab untuk bahagian cetakan suntikan plastik, dan memenuhi spesifikasi pelanggan. Jenis mesin suntikan dan struktur / reka bentuk perkakas yang digunakan ditentukan oleh pasukan kami. Untuk model perniagaan ini, setelah pelanggan membayar kos perkakas, Auwell akan bertanggung jawab untuk penyelenggaraan perkakas dan penggantian seumur hidup produk. Model ini lebih disukai untuk saiz kecil dan bahagian cetakan suntikan plastik yang tepat. Sila rujuk â € œPlastic Suntikan Parts” section for more details.

Another key difference of the two-business model is, for “Tooling Only Model”, the mold cost is considerable higher than “Final Products Model” as for “Final Products Model”, Auwell does not make any margin from the tooling development. For “Final Products Model”, if the clients want to take the mold or, shift to another supplier, it is not guaranteed that the mold works properly at another machine at another manufacture, and, a certain proportion of mold development cost will be charged before mold transferring.

Apart from plastic injection molding, we also provide the following services:

-Prototaip bercetak 3D pantas

-Terlalu banyak

-Masukkan acuan

-Pembentukan terma

-Rubber & Silicone Molding

Spesifikasi teknikal

-Material

Following plastic material available for our plastic injection molding services:

Ø PA 6/6 | Polyamide 6/6, Nylon 6/6
Ø PARA | Polyaryl Amide
Ø PBT | Polybutylene Terephthalate, Valox
Ø PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate
Ø PC | Polikarbonat
Ø PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
Ø PC-PBT | Polikarbonat-Polybutylene Terephthalate, Xenoy
Ø PC-PET | Polycarbonate-Polyethylene Terephthalate
Ø PCT | Polycyclohexylenedimethylene Terephthalate
Ø PE | Polietilena
Ø PE-PP | Polyethylene-Polypropylene
Ø PE-PS | Polyethylene-Polystyrene
Ø PEBA | Blok Polieter Di Bahagian Tengah
Ø MENGINGAT | Polieter Eter Ketone
Ø PEI | Polyetherimide, Ultem
Ø PES | Polyether Sulfone
Ø PET | Polyethylene Terephthalate, Rynite
Ø PLA | Asid Polylactic
Ø PMMA | Polymethyl Methacrylate, Acrylic
Ø POM | Acetal Polyoxymethylene, Delrin
Ø PP | Polipropilena
Ø PPA | Polyphthalamide
Ø PPS | Polifenilena Sulfida, Ryton
Ø PS | Polisterin
Ø PS-PPE | Polistirena-Polifenil Ether, Noryl
Ø PSU | Polysulfone, Udel
Ø PVC | Polivinil Klorida (Pantai D)
Ø PVDF | Polyvinylidene Fluoride
Ø SAN | Styrene Acrylonitrile
Ø TPO | Thermoplastic Polyolefin
Ø TPU | Thermoplastic Polyurethane (Shore D)
Ø Custom-sourced Resin

-Moldbase

LKM, HASCO, 1.1730, S50C, S55C, 1050, 1055

-Elemen Aktif

Ø P20, 1.2311, 1.2312, 1.2738, 1.2343, 1.2344, H11, H13, 420
Ø ASSAB: 718, 718S, 718H, S316 / S316H / S316 SUP / S316H SUP, POLMAX / 168
Ø SAARSTAHL: GS738, GS2311, GS2312, GS638, GS688, GS2316
Ø DAIDO: NAK80, NAK55, PX88, PX4, PX5, S-Star (A)
Ø BOHLER: M201, M202, M238, M300 ESR, M310 ESR, M310H ESR

-Hotrunner

YUDO, INCOE

-Mould Surface

Pengukiran foto, struktur erod, tembakan tembakan, penggilap garis, penggilap kasar tinggi, penggilap cermin.

-Machines: 100-3,000 ton closing force

Advantages

-Rich Experience

Lebih dari 20 tahun pengalaman dalam pengembangan alat cetakan suntikan plastik dan pengeluaran sebahagian, terutama ke pasaran Eropah dan Amerika Utara, dengan pemahaman yang kukuh mengenai standard bahan, teknikal dan kualiti di seluruh dunia.

-Pusing Balik Pantas

Generally, we provide a quotation within 3 working days. Combining the latest pembuatan technologies and facilities, Auwell is able to provide fast prototypes in 3 working days, for simple and small size tooling, we are able to deliver first sample in 4 weeks.

-Penyedia Penyelesaian Komprehensif

Auwell menyediakan perkhidmatan komprehensif untuk projek cetakan suntikan plastik mulai dari merancang, melalui pembuatan prototaip, pengembangan alat / perlengkapan, pengambilan sampel, produksi besar-besaran, dan untuk sokongan logistik dan pasca penjualan.

-Dasar QC yang tegar

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Tempoh Pembayaran Fleksibel

For tooling, the general payment term is 50%-40%-10%, meant 50% deposit, 40% after first sample free and 10% 2 weeks after client receive tooling or first batch product delivery. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Permohonan

-Produk pengacuan suntikan plastik telah banyak digunakan di hampir semua sektor perindustrian termasuk:

-Aerospace and defense

-Automotive

-Agriculture Machinery

-Tenaga

-Elektronik

-Pembinaan

-Transportation

-Industrial

-Consumer Products

The following catalogues of plastic injection molding products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstration purpose only.

Plastic Suntikan Mold for Automotive Parts

Plastic Suntikan Parts

Plastic Suntikan Terlalu banyak

Plastic Pembentukan terma Parts

Acuan Getah & Silikon