Setem

Penerangan

Stamping adalah proses meletakkan logam lembaran rata dalam bentuk orcoil kosong menjadi atekan setemdi mana alat danmatipermukaan membentuk logam menjadi bentuk jaring. Stamping merangkumi pelbagai proses pembuatan kepingan logam, sepertipunchingmenggunakan amesin tekan or tekan setem, mengosongkan, membongkok, membongkok, bebibir, dan melekat.

Stamping could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. Progressive matis are commonly fed from a coil of steel, from coil reel to a straightener to level the coil, and then into a feeder which advances the material into the press and mati(s) at a predetermined feed length.

Depending on part complexity, the number of stations in the mati can be varied.

Stamping is usually done on cold metal sheets, whereas for progressive stamping, coil steel is used. 

For product development, the forming mati is often developed first, using laser cutting instead of blanking for trial runs, once the final product meets the expectation, the blanking matis are developed.

In stamping, the stamping parts can become the final product after surface treatment, mostly however, it is only used as a functional component for product assembly.

The normal surface treatment processes for stamping parts include electrophoresis (KTL), powder coating, painting, and zinc plating. For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request. Anodizing is available for aluminum materials.

Technical Specifications

-Bahan

Mild steel, stainless steel, copper, brass, aluminum, and alloy steel.

-Kapasiti mesin

1,200 ton hydraulic press machine, 800 ton stamping machine, material thickness can be from 0.2mm to 12mm.

Auwell mampu merancang dan mengembangkan alat yang diperlukan untuk proses stamping termasuk alat pengukur untuk pengeluaran besar-besaran QC. CMM tersedia untuk pemeriksaan dimensi sampel. Rawatan permukaan termasuk KTL, lapisan serbuk, lukisan, dan zinkplating. Dokumen PPAP disediakan atas permintaan.

Advantages

-Rich Experience

More than 20 years of experience in stamping products development and production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Secara amnya, kami memberikan sebut harga dalam masa 3 hari bekerja. Menggabungkan teknologi dan kemudahan pembuatan terkuat, Auwell dapat menyediakan prototaip cepat hanya dalam 2 minggu untuk projek sederhana.

-Penyedia Penyelesaian Komprehensif

Auwell provides comprehensive services for stamping projects starting from designing, through prototyping, tooling/fixture development, sampling, mass production, and to logistic and post-sale support.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Bahan certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applications

Stamping products have widely been used in almost all industrial sectors including: 

-Aeroangkasa

-Agriculture

-Peluru

-Major appliances

-Peralatan kecil

-Automotive

-Commercial

-Pembinaan

-Electronics

-Lengan api

-HVAC

-Lawn care and equipment

-Pencahayaan

-Lock hardware

-Marine

-Perubatan

-Paip

-Power storage

-Power tools

-Enjin kecil

Click following link for browsing of various stamping products that Auwell has produced and supplied to our distinguished worldwide clients. Please be advised, most of the products are for demonstration purpose only.